According to the US Dept of Labor, here's what they do:
Machinists use machine tools, such as lathes, milling machines, and machining centers, to produce precision metal parts. Although they may produce large quantities of one part, precision machinists often produce small batches or one-of-a-kind items. They use their knowledge of the working properties of metals and their skill with machine tools to plan and carry out the operations needed to make machined products that meet precise specifications.
Before they machine a part, machinists must carefully plan and prepare the operation. These workers first review electronic or written blueprints or specifications for a job. Next, they calculate where to cut or bore into the workpiece (the piece of steel, aluminum, titanium, plastic, silicon or any other material that is being shaped), how fast to feed the workpiece into the machine, and how much material to remove. They then select tools and materials for the job, plan the sequence of cutting and finishing operations, and mark the workpiece to show where cuts should be made.
After this layout work is completed, machinists perform the necessary machining operations. They position the workpiece on the machine tool—drill press, lathe, milling machine, or other type of machine—set the controls, and make the cuts. During the machining process, they must constantly monitor the feed rate and speed of the machine. Machinists also ensure that the workpiece is being properly lubricated and cooled, because the machining of metal products generates a significant amount of heat. The temperature of the workpiece is a key concern because most metals expand when heated; machinists must adjust the size of their cuts relative to the temperature. Some rare but increasingly popular metals, such as titanium, are machined at extremely high temperatures.
Machinists detect some problems by listening for specific sounds—for example, a dull cutting tool or excessive vibration. Dull cutting tools are removed and replaced. Cutting speeds are adjusted to compensate for harmonic vibrations, which can decrease the accuracy of cuts, particularly on newer high-speed spindles and lathes. After the work is completed, machinists use both simple and highly sophisticated measuring tools to check the accuracy of their work against blueprints.
Some manufacturing techniques employ automated parts loaders, automatic tool changers, and computer controls, allowing machine tools to operate without anyone present. One production machinist, working 8 hours a day, might monitor equipment, replace worn cutting tools, check the accuracy of parts being produced, adjust offsets, and perform other tasks on several CNC machines that operate 24 hours a day (lights-out manufacturing). During lights-out manufacturing, a factory may need only a few machinists to monitor the entire factory.
Key points:
* Machinists learn in apprenticeship programs, informally on the job, and in vocational schools or community or technical colleges.
* Many entrants previously have worked as machine setters, operators, or tenders.
* Job opportunities are expected to be good.
Good luck!
Answered By: edith clarke - 6/1/2007 |