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What is the best way to clean & season really old rusty cast iron pans?

I have some old cast iron pans that were passed down to me. They are pretty crusty, rust spots and everything. Are they salvagable?? How should I clean them and what is the best way to season a cast iron pan after cleaning?

Asked By: Kim K - 9/2/2007
Best Answer - Chosen by Asker
Scrub the heck out of 'em with a scouring pad, at least until the rust comes off. If you get down to the metal that's OK, but you just want to get off anything that's going to add an off flavor -- rust and burned on crud would qualify.

Then rub on some oil -- some people say to really get it right, you should use lard or bacon fat, which don't leave a sticky coating, but if you use oil use one that won't smoke at high heat, like refined peanut oil. This is a job where olive oil isn't appropriate. Then stick it in an oven at about 250 degrees to 'season' for 15 or 20 minutes. Wipe out any excess grease and then stick it back it for a couple of hours.

Be careful when you clean your re-seasoned pan. Some people avoid soap altogether; they just use hot water and a scrubbing pad (not SOS or similar with soap, just abrasive surface). I'll use a drop of soap sometimes, but its crucial to dry the pan COMPLETELY when you're done. I usually put it on a hot burner for a couple of minutes to make sure there's no water to let rust get started.
Answered By: Mr. Knowitall - 9/2/2007
Additional Answers ()
Steel wool - like s.o.s. pads, then coat liberally with oil and back in the oven. This is called 'seasoning'

if it is a truly bad scenario - try this:
http://antiques.about.com/cs/miscellaneous/ht/CleanCastiron.htm
Answered By: Susan M - 9/2/2007
The best way to eliminate the rust is to spray them with "Pam". Or you can spread cooking oil over them. Then place them in the oven for 15 minutes at 150 degrees. This will help bake in the oil. Do not put them in the dishwasher. Always wash them in the sink with a dish-washing soap and dry with a cloth or air dry. They should soon be back to their normal state. Repeat the oil treatment as needed. I have done this for many years on set of cast iron pans that were my Grandmothers, they are over 80 years old.
Answered By: Jana M - 9/2/2007
Roll up your sleeves and get your soap pads out or a wire brush and scrub like hell.
Re season several times before use.
Been there, done that.
Answered By: Historyman. - 9/2/2007
If you live where you can do it just build a bonfire & throw the pans in there & leave as long as you can. That burns off the rust & carbon. Leave in the bonfire several hrs. Then pull them out, let them cool & oil liberally. I cleaned up my great-grandmother's that way. Good luck.
Answered By: tinkerbelles.mama - 9/2/2007
Follow these directions and you'll have great cast iron pans ready to cook your favorite meals in!

Cast Iron Basics
David Herzog
(some of the most important things you need to know!)

Seasoning: Cast iron may be heavy, but with a proper seasoning, is the greatest type of metal to cook in. But, you need to keep your cast iron free from rust and well seasoned to make it “stick free”.
When someone buys cast iron from the store, the foundry (manufacturer) coats the pot or pan with a coating of some sort to keep the item from rusting. This is done by spraying with a type of varnish or dipping it into hot paraffin wax. This protective coating must be cleaned off before seasoning your cast iron.
If your Dutch oven is made by LODGE, the protective coating is a sprayed varnish coating, which must be scrubbed off. Heat the Dutch oven inside your home oven to 200oF., then with a hot pad, lower the oven into hot soapy water, and scrub the Dutch oven with a S.O.S. pad. Scrub the inside and outside of the Dutch oven very well, rinse well, and towel dry. Then place the Dutch oven back into your oven at 225o to dry for about 10 to 15 minutes. The only way to dry cast iron is to dry it completely. I do mine in the oven because, the heat is not concentrated in one spot, as it is on the stove top, which can cause minute cracks.
If your Dutch oven is made by any of the other companies that make outdoor Dutch ovens, the protective coating is dipped paraffin wax, which can be burned off. Do this outdoors in your gas B.B.Q. or, a kettle type charcoal B.B.Q. like a Webber. In a charcoal B.B.Q., use Mesquite charcoal for fuel because it burns much hotter than briquettes. Start the charcoal or light the gas B.B.Q., set on high and pre-heat the B.B.Q. When the charcoal is white, spread it out a little so that is not to close to the cooking grate. Place the oven onto the cooking grate, upside down, and close the lid on the B.B.Q.
Heat the oven to 450o to 500o for 15 minutes. Close the B.B.Q. and cook the Dutch oven for about 1 hour at 450o to 500o , or until the oven stops smoking. Cool the scrub the oven and dry as directed above.
To season the Dutch oven, place the oven upside down on the cooking grate and warm the oven for 10 to 15 minutes at 450o to 500o . With hot pads, remove the D.O. and rub a light coat of lard, bacon grease, white Crisco, or vegetable oil, using a paper towel
Coat the inside and outside of the D.O. and lid. You only need a light coat of oil, you don’t want the grease to be dripping off the oven. Place the Dutch oven back onto the cooking grate and cook the Dutch oven for about 1 hour at 450o to 500o , or until the oven stops smoking. Remove the oven from the B.B.Q. with hot pads to cool. If the D.O. is a glossy brown color, not black, return to B.B.Q. to cook about thirty more minutes. By doing this outside in the B.B.Q., you don’t have to fill the house with smoke and set off the smoke detectors.

Cleaning: Cleaning cast iron is really quite easy and simple. As the same principal with seasoning, there are as many opinions as there are cooks. The methods I have found to work for me are written hereto share with you. However, as you cook more with cast iron and outdoor Dutch ovens, you will find a method that works best for you and your style of cooking.
Right after I am finished cooking in my Dutch ovens, I like to a spray bottle filled with a solution of 4 parts of water to 1 part of apple cider vinegar to clean and sanitize with. Scrape out all the extra bits of food with a spatula then spray the solution into the hot Dutch oven and wipe it out with paper towels. Sometimes, I need to spray and wipe out the oven several times to get it clean. But, it works well and the vinegar has other uses as well.
Many people will tell you to never clean cast iron with soap and water. I have found this to be an excellent way to clean cast iron and use soap and water frequently myself. Be sure that cast iron is warm, to free the food from the pores easily, and to rinse the cast iron with hot water very well to remove all of the soap.
The last and most important thing to do after cleaning your cast iron is not applying more oil to the iron. But, is to dry it completely over or in a heat source, to keep it from rusting. When drying cast iron, don’t get it to hot. It only needs to be about 225o for the moisture to evaporate and dry out. Once the pot, pan, or Dutch oven is cleaned and dried, place a paper towel inside with a little of the paper towel going to the outside to “wick” out any moisture from inside the pot and lid. Be sure to store your cast iron dry, without oil to keep it from turning rancid.
For rusty cast iron get a plastic tub that the cast iron will fit in, 1 gallon apple cider vinegar, alfalfa pellets or hay, and 3 gallons hot water (the hotter the better, but not boiling). Place a 1" layer of alfalfa in the bottom of the tub, then place the cast iron on top of the alfalfa. Fill the tub and cast iron with more cast iron and cover the iron by 1/2" Fill the tub with enough water to cover the cast iron and add enough vinegar to make a solution of 1 part vinegar to 3 parts hot water. Let soak over night and scrub rust off with a S.O.S. pad and rinse with hot water. Dry the cast iron as directed above in a hot oven and season immediately. The iron my have a light orange color to it after this process but don't worry, just season it up and use your restored iron!
Storing: As mentioned before, cast iron needs to be stored absolutely dry, free of any water, or oil. The water will rust the cast iron. The oil may turn rancid, especially if stored for a long period of time. Personally, I dry my cast iron in the oven at 225o for 30 minutes, after towel drying. So that I don’t burn my hands, I just leave the cast iron in the oven until the oven has cooled down, about 45 to 60 minutes. When I’m camping, I dry my cast iron over a few coals, about 6, 4 under the bottom and 2 on the lid of the Dutch oven. Only keep the cast iron until the water evaporates. Then remove the cast iron from the heat source with hot pads and place paper towels inside the pot and place the lid on the pot. Be sure some of the paper towel lays over the edge of the pot to the outside to wick any internal moisture to the outside of the pot and into the air.
Once cast iron has been seasoned, unless it has not been cared for properly, does not need to be re-seasoned after you use it. So, why store it with more oil in the pot, pan, or Dutch oven. The oil will turn rancid, becoming sticky, smelly, and spoiled; just like food that has been around for to long in the refrigerator. The oil also attracts dirt, dust, and other things flying around in the air, like bugs. So don’t apply any oil to your cast iron until it is warmed up just before you use it and put food into it. Take care of your cast iron and, it will take care of you.

Temperature: judging temperature is an important skill that needs to be practiced when cooking with a Dutch oven. First off, use only name brands of charcoal. Once you find a brand that you like, stick with that brand. That way you become familiar with how it burns, how long the coals last, etc.
When cooking in a Dutch oven, use the 2/3rds rule. The 2/3rds rule is not based on fractions of any number of coals. But, is short hand for figuring out how many coals to use for a 350o to 375o oven. Take the diameter of the oven for the bottom coals and subtract 2. So, if you have a 12” oven, take the diameter (12”), subtract 2 (10 coals). That’s the 2 in the 2/3rds rule. For figuring the number of coals for the top heat, again take the diameter of the oven and add 3. So, if you have a 12” oven, take the diameter (12”) and add 3 (15 coals). That’s the 3 in the 2/3rds rule. This rule works for any sized oven from 8” to 16”.
Just remember that things like wind, moisture (rain), ambient temperature, etc. have effects on oven temperature. Wind and humidity or moisture cool the oven so, you need to add extra coals. A hot summer day will need less coals than a cool fall day. In the summer, when baking breads, I simply let the Dutch oven sit out in the sun and led the heat from the sun warm the oven to let the dough rise. The rest of the year, I use a few coals to warm the oven.
When frying in a Dutch oven, use only bottom heat. To simmer, remove a few less than half of the coals and cover. Using briquettes provides a consistant heat source and burn at the same temperature according to the brand. Different woods, when burned down to coals, burn at different rates and temperatures. So, practice with different wood sources to become familiar with each woods characteristics. Just remember when cooking in a camp fire, use only the coals, not the flame to cook with. Also, don’t use bottom heat, pile the coals around the Dutch oven and on the top.
Source(s):
This was taken from one of several cook books I have written, and published on Dutch oven cooking.
Answered By: David H - 9/2/2007
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Hoping to relocate? Get the ball rolling on landing the right job in the right location with these expert resume and cover letter tips.

Interviewing

100 Potential Interview Questions
Interview questions can run the gamut. You probably won't face all 100 of these, but you should still be prepared to answer at least some of them.

Salary & Benefits

10 Questions to Ask When Negotiating Salary
Most of us aren't natural negotiators, but asking these 10 questions during salary negotiations can help you get everything you deserve.

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